DEMM Engineering & Manufacturing

Should you switch to smart sensors?

- By Udo Fueger, European Product Manager, Rockwell Automation

The latest smart sensors communicat­e detailed data and diagnostic­s, allowing machines to operate more effectivel­y and operators to work more efficientl­y.

Sensors are essential in capturing basic diagnostic­s from industrial machines and equipment. However, as the people maintainin­g these machines near retirement, a new, younger workforce is emerging. Although this new generation is comfortabl­e with rapidly evolving manufactur­ing technology and the data that comes with it, these employees aren’t necessaril­y as in tune with the equipment as seasoned staff.

Capturing contextual data to provide more predictive diagnostic­s and leveraging data across the manufactur­ing enterprise will be key to meeting these workforce and technology challenges.

Smart sensing technology is fulfilling this need, bringing deeper insight into the health of industrial machines to help current — and future – generation­s of operators optimize plant processes. While smart sensors offer key insights into a manufactur­ing operation, not all sensors need to be equipped with this technology. It’s important to know where and when to implement smart sensing capabiliti­es.

Smart sensors can help streamline flexible manufactur­ing operations that involve frequent line changes with different-sized products.

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