DEMM Engineering & Manufacturing

Fruit packer gets a triple treat

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One of New Zealand’s largest fruit packing operations has had a triple whammy of benefits from using Challenge Triple Seal Bearings.

Crasborns in Hawkes Bay was forever replacing bearings in its fruit brush washer units every season. This was due to the wet and dirty environmen­t created from cleaning fruit.

Dirty water was penetratin­g the seals in the bearings making the bearings fail by wearing out or seizing up. They tried a range of protection shields to stop the water getting into the bearings but nothing could resolve the problem.

EQM suggested using the Challenge Triple Seal Bearings and they have so far tripled the life of their predecesso­rs.

Crasborns packhouse manager Ross Howard says: “The triple seal bearings are definitely worth changing to and are very effective in wet areas. We have only replaced 18 bearings this time rather than 240. Standard bearings wouldn’t even last one season.”

The Challenge triple-sealed bearing units are competitiv­e as a direct replacemen­t spherical bearing complete with seals that can operate in almost any environmen­t greatly decreasing the cost of bearing units.

“We have been amazed at how long they’ve lasted – they’re now into their third season,” says Ross. “They’ve saved down time by almost eliminatin­g bearing failure on the brush washers and saving on maintenanc­e time.

Triple-sealed bearings feature a secure bearing seal with three lips. This seal offers reliable dust proofing and waterproof­ing superior to those of standard bearings.

A bearing life longer than that of a standard bearing unit means extended maintenanc­e intervals, greatly reduced maintenanc­e labour costs for inspection, lubricatio­n and replacemen­ts.

Triple-sealed bearings are held on the driven shaft with Challenge’s balled setscrew, which features an embedded ball in its tip. Compared with knurled cup point or cup-point setscrews, the balled setscrew provides much greater resistance to loosening, as it does not readily loosen due to vibration or impact.

Challenge bearings conform to the JIS (Japanese Industrial Standard) for UC-type bearings and are interchang­eable with the convention­al bearing units of other manufactur­ers. It serves as a ready replacemen­t for any existing bearing units.

Contact: sales@eqm.co.nz

Ph: 0800 147 847

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