Cape Argus

Romans’ concrete way to building strong walls

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TWO thousand years ago, Roman builders constructe­d vast sea walls and harbour piers. The concrete they used outlasted the empire – and still holds lessons for modern engineers, scientists say.

A bunch of half-sunken structures off the Italian coast might sound less impressive than a gladiatori­al stadium. But underwater, the marvel is in the material. The harbour concrete, a mixture of volcanic ash and quicklime, has withstood the sea for two millennia and counting. What’s more, it is stronger than when it was first mixed.

The Roman stuff is “an extraordin­arily rich material in terms of scientific possibilit­y”, said Philip Brune, a research scientist at DuPont Pioneer who has studied the engineerin­g properties of Roman monuments. “It’s the most durable building material in history, and I say that as an engineer not prone to hyperbole.”

Modern concrete exposed to salt water corrodes within decades.

The mystery has been why the ancient material endured. “Archaeolog­ists will say they have the recipe,” said Marie Jackson, an expert in ancient Roman concrete at the University of Utah. But it’s not the complete picture: it’s one thing to assemble the ingredient­s, another to know how to bake the cake.

To that end, Jackson and her colleagues peered into the microscopi­c structures of concrete samples, extracted from the sea walls and piers as part of a project called the Roman Maritime Concrete Study. “This rock-like concrete is behaving, in many ways, like volcanic deposits in submarine environmen­ts.”

Where modern concrete is designed to ignore the environmen­t, Roman concrete embraces it. As the scientists report in a study published on Monday in the journal American Mineralogi­st, Roman concrete is filled with tiny growing crystals. The crystals, like armour plates, may keep the concrete from fracturing.

The scientists subjected the samples to a battery of advanced imaging techniques and spectrosco­pic tests. The tests revealed a rare chemical reaction, with aluminous tobermorit­e crystals growing out of another mineral called phillipsit­e. Brune, who was not involved with the study, called the work a “significan­t accomplish­ment”.

The key ingredient proved to be seawater. As it percolated within the tiny cracks in the Roman concrete, Jackson said, it reacted with the phillipsit­e naturally found in the volcanic rock and created the tobermorit­e crystals.

If Jackson’s effort is successful, the concrete could have a role to play in human history – “if one was interested in making sea walls” and “forced to protect shoreline environmen­ts”.

Modern sea walls require steel reinforcem­ents; a future in which “large relic walls of twisted steel” dot the coast would be “troubling”, said Jackson. The Romans didn’t use steel. Their reactive concrete was strong enough on its own.

“IT’S THE MOST DURABLE BUILDING MATERIAL IN HISTORY, AND I SAY THAT AS AN ENGINEER NOT PRONE TO HYPERBOLE

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