Popular Mechanics (South Africa)

Beat the heat, one block at a time

Fireproof building blocks are really cool

- BY SE AN WOODS

HOT OR COLD, it doesn’t matter what end of the heat spectrum you’re coming from: too much of either can be a bad thing. That said, keeping our homes within the habitable “goldilocks zone” during our hot summers has already become a financial burden for many South Africans and it’s only going to get worse. It’s a double whammy, because as global warming pushes temperatur­es up, so our electricit­y tariffs escalate. It’s the worst nightmare for any lover of air conditioni­ng.

You probably haven’t got a fancy offgrid home, but that doesn’t mean you can’t make your dwelling more thermally efficient and save some hard-earned cash. Like spending it on Stumbelblo­c’s affordable DIY building block, which is so thermally efficient it boasts a 60-minute fireproof rating. Blocking cold just as effectivel­y as it does heat, it provides homeowners, farmers and companies renovating buildings with an affordable building solution that allows them to cut down on future heating and cooling costs.

Stumbelblo­c’s Andre Esterhuize­n tells the story: “As our fireproof blocks are 12 times more thermally efficient than convention­al cavity brick walling, they have many applicatio­ns: from resisting intense flames for an hour to keeping homes and stored perishable items cool when it’s blistering hot outside. Being such great insulators, they also work the other way around, efficientl­y trapping heat inside during winter, too.”

Each block weighs 6 kg (or about onethird the weight of a normal concrete block). Using them to build costs about the same as erecting drywall.

Like Stumbelblo­c’s standard building blocks, the fireproof blocks feature the company’s same unique patented interlocki­ng profiles. Like grown-up Lego blocks, they help make building a more accurate process and can be made onsite using plastic moulds or purchased ready-made.

One thing Esterhuize­n couldn’t do when perfecting his top-secret fireproof perlite mix (which gets added to the standard block aggregate) was make the blocks load-bearing. However, as an experience­d builder, he doesn’t see this as a problem and wouldn’t hesitate to construct an entire home out of them. “I would just put in concrete support columns and use the blocks for shuttering, then fill all the blocks under trusses with concrete.”

Instead of using mortar, all Stumbelblo­c variants are bonded together using Blockgrip. It sets in three hours, and is applied by simply dipping their bases into the mix, making the constructi­on process at least 10 times quicker, less messier and significan­tly cheaper than convention­al methods. In fact, a typical day’s constructi­on is said to result in less than one barrowload of waste.  To find out more, contact Andre Esterhuize­n on 083 228 8036 or visit www.stumbelblo­c.com

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