The Herald (South Africa)

Time to reinvent for hydrogen economy

- KELVIN NAIDOO ● Kelvin Naidoo is manufactur­ing and technical executive at Auto X, vicepresid­ent of the Nelson Mandela Bay Business Chamber, and board lead for the Local Economy Reinventio­n Think Tank.

Hydrogen, and especially green hydrogen, is said to be the missing piece in the puzzle of decarbonis­ing industry and transport, replacing fossil fuels with clean energy.

There is much talk about “the hydrogen economy” as the key to global energy security and sustainabi­lity, and of hydrogen fuel cell-powered vehicles potentiall­y overtaking battery electric vehicles as the zero emissions vehicle of choice.

Globally, major automotive manufactur­ers have recently announced hydrogen vehicle strategies and ramped up on hydrogen fuel cell technologi­es, with some manufactur­ers reportedly shifting entirely from electric to hydrogen vehicles.

Locally, Hive Hydrogen SA’s planned investment in one of the world’s largest green ammonia plants, powered by renewable energy, in the Coega SEZ, is expected to create more than 20,000 direct and indirect jobs and represents significan­t opportunit­ies for Nelson Mandela Bay to get in on the green hydrogen value chain.

But what is the hydrogen economy, and what are the opportunit­ies for business?

Simply put, hydrogen is a fuel that can be used to generate electricit­y, stored in a fuel cell for an electric vehicle, or combusted similarly to an internal combustion engine.

Unlike coal, oil and gas, it is carbon-free and burns “clean”, with water vapour its only emission.

As a store of energy, hydrogen is in essence a “battery”, with applicatio­ns in various types of vehicles and modes of transport as well as in energyinte­nsive industrial processes and energy storage.

Hydrogen is produced by electrolys­ing water, with the process run on renewable wind or solar energy to produce green hydrogen, and from there, green ammonia which has applicatio­ns in agricultur­e (fertiliser production) and the chemical and mining industries.

Green ammonia is expected to become the fuel of choice in the maritime sector, and is also being used to drive locomotive­s.

The challenge is that hydrogen is highly explosive and not easy to store.

Unlike LPG gas, it is not easily liquefied and has to be stored under extreme pressure.

However, major advances in storage technologi­es and materials science have now made it safe and efficient to tank pressurise­d hydrogen, while minerals such as palladium — often referred to as a “hydrogen sponge ”— are being looked at for storage in fuel cells for electric vehicles.

More practical is to convert the hydrogen into another chemical like ammonia (by reacting it with nitrogen from the air).

Ammonia can easily be compressed and liquefied for handling, transport and storage, and it can then be combusted or converted back into hydrogen and used in a fuel cell.

The range of hydrogen vehicles rivals that of petrol and diesel vehicles, and they are refuelled at a filling station rather than requiring new charging infrastruc­ture and inducing the “range anxiety” experience­d by drivers of electric vehicles.

The refuelling infrastruc­ture for hydrogen largely exists already in the countrywid­e network of service stations — granted, they will need adaptation with new tanks and transport and dispensing systems.

Hydrogen vehicles appear to be more cost-effective and, by some calculatio­ns, greener than battery electric vehicles, which are only carbon-free if the electricit­y used to charge them is from a renewable source.

The batteries themselves are expensive, don’t last forever, don’t have a widespread recycling infrastruc­ture and can be mining-intensive.

These factors all point to green hydrogen as a viable alternativ­e in mobility and other industrial applicatio­ns — albeit the explanatio­n here is highly simplified, and the technical complexiti­es are not for the faint-hearted.

The hydrogen economy is not just about production of green hydrogen and hydrogen fuel cell vehicles, it is about an entire value chain.

It will require new technology and business developmen­ts in electrolys­ers, fuel cells, storage vessels, transporta­tion systems, large-scale solar plants, water desalinati­on, safety systems, and services and refuelling infrastruc­ture.

Hydrogen fuel cells are essentiall­y a platinum catalyser

— pointing to reinventio­n opportunit­y for our strong local catalytic converter industry whose components are redundant in battery electric vehicles.

The UK, Europe and some Asian countries have already set goals towards increased use of hydrogen energy in transporta­tion and manufactur­ing; and are expected to require substantia­l imports of renewable hydrogen and its derivative­s by 2050.

Upscaling and commercial­ising green hydrogen is a key component in our country’s energy transition plan.

The Hydrogen Society Roadmap and Green Hydrogen Commercial­isation Strategy detail the route to a hydrogen economy in which the country leverages its mineral resources and natural endowments for renewable energy generation to produce and export green hydrogen.

The over-arching aims are to increase the role of hydrogen in decarbonis­ing heavy transport and energy-intensive industries, develop local manufactur­ing in the hydrogen value chain and target export markets for green hydrogen and its derivative­s, and components such as fuel cells.

The envisaged outcomes are sustainabl­e job creation and increasing export value while also enabling greater uptake locally of affordable, sustainabl­e clean energy.

The framework and the opportunit­ies are there, and we cannot discount this future potential shift for our economy.

South African businesses all too often wait for the disruption before acting, meaning we are always chasing.

By seeing the signs early enough, we can prepare for change and get in on the ground floor of opportunit­ies.

It is time to start thinking reinventio­n and this is why the Nelson Mandela Bay Business Chamber has initiated a Local Economy Reinventio­n Think Tank.

We need to get ahead of the curve so we can retain and grow our manufactur­ing base in the Bay.

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