911 Porsche World

PROPER JOB

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The other main reason for having certainly your 993’s front and/or rear windscreen removed and refitted, perhaps regardless of any other damage, is to cure the annoying and surprising­ly loud creaking sound for which the cars became infamous, even while they were nearly new. Or in some unfortunat­e cases virtually brand-new.

Many theories for this have been advanced, but ultimately it can be due only to movement within the adhesive joint between the glass and the body – or perhaps even the two materials touching actually each other. The rear window in the blue car shown here, for instance, was pushed tight against the righthand top corner of the rebate, such that Paul Ralhan had difficulty passing that stainless- steel cutting wire through the gap – and that had been installed at the factory. The other possible culprit is the hard-plastic perimeter channel for the outer trim, again moving relative to the glass and/or the body.

Numerous ‘cures’ have been suggested, too, probably the best known of them being the fitting of a length of special low-friction PTFE tape beneath the lip of the outer perimeter seal, where it meets the paintwork. But Paul Ralhan is adamant – and we see no reason to disagree – that the only way to solve the problem, once and for all, is to have the windscreen out, and then to do the job properly. ‘Otherwise you might as well just turn up the volume on the stereo,’ he says.

It’s a fairly drastic step, especially if the window is otherwise undamaged (and that will most likely be the case for the rear screen), but in that case it might be possible to save money by having the old glass refitted. That will necessaril­y tend to compromise the job, however – your fitter will probably have to spend some time making good the edge of the rubber bonded to the screen at the factory, and the plastic channel may be damaged – so you need carefully to weigh up the facts of the situation, and then to decide accordingl­y.

Needless to say, the 993 shown here had been suffering from the problem – which was why the rear window had to come out, as well as the previously poorly installed front – but now, with two new glasses, and all traces of corrosion eradicated from the rebates, it is in that context both as quiet as the proverbial mouse and 100 per cent watertight. And, more to the point, more than likely to remain so for the life of the car.

 ??  ?? Ingenious suction tool (top row, far left) allows modest pressure to be applied to the windscreen while the adhesive sets, in the event that any minor manufactur­ing discrepanc­ies cause it to sit slightly too high on one side or the other, but it is...
Ingenious suction tool (top row, far left) allows modest pressure to be applied to the windscreen while the adhesive sets, in the event that any minor manufactur­ing discrepanc­ies cause it to sit slightly too high on one side or the other, but it is...
 ??  ?? A trial-fit ensures all is correct before any adhesive is applied, with packing where necessary to centre the glass within the rebate, and also make sure it’s at the right height. White strip is the temporary filler to protect the plastic channel for...
A trial-fit ensures all is correct before any adhesive is applied, with packing where necessary to centre the glass within the rebate, and also make sure it’s at the right height. White strip is the temporary filler to protect the plastic channel for...

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