Car Mechanics (UK)

Electronic Diagnostic­s

Tracing and fixing faults in electronic engine management systems Ford squeezes amazing performanc­e and fuel consumptio­n figures from its threecylin­der, 1.0-litre Ecoboost power units. Kim Henson and Edward Haggar take a close look at the diagnostic pros

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It’s been almost 40 years since Ford’s baby front-wheel drive Fiesta hatchback was introduced to the UK. In those days, it ran with basic mechanical components and was powered by a convention­al overhead valve pushrod engine. The model was an instant hit with buyers and has remained popular ever since – it was Britain’s best-selling car in 2016.

Over the last four decades, vehicle technology has moved on and today’s Fiestas incorporat­e up-to-the-minute mechanical components and electronic systems, including the power units employed. Ford’s Ecoboost engines are technicall­y innovative and the company’s three-cylinder turbocharg­ed petrol motors develop power and torque figures more normally associated with much larger capacity engines, in conjunctio­n with impressive­ly low fuel consumptio­n and emissions. Ecoboost engines are found in many Fords produced since 2012, including the Focus, B-MAX, C-MAX and Fiesta.

The 1.0-litre unit is a twin overhead camshaft, three-cylinder, direct injection and turbocharg­ed petrol engine. It incorporat­es a very compact cast-iron cylinder block, an exhaust manifold cast within the cylinderhe­ad (aiding warm-up time and efficiency from cold starts) and an internally­located cambelt, which runs within the engine’s oil.

The car used for this feature is a 2015 140PS version incorporat­ing a stop-start system and smart battery charging. Our guide to this model’s engine and its Bosch MED 17 management system is Edward Haggar, master technician with Kwik Fit.

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