Classic Motorcycle Mechanics

The GT550S: then and now

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The GT550 featured in Suzuki’s portfolio from 1972 through to 1977 with some final B models being discounted and available as late as 1979. Aesthetics switched year-on-year, but the bike only ever changed in a few areas. 1973-on K models all came with disc front brake along with polished alloy outer cases and Ram-air cowling instead of gunmetal paint. The biggest change came on the M-model. Suzuki moved from alloy cylinders with iron liners and opted for chrome-plated bores. So it’s not possible to over-bore the post-1974 barrels. If the chroming is worn it’s possible to get the plating renewed which is not cheap. Pistons for the M onwards model come in one size only; the earlier models can be rebored but Crooks Suzuki warns it’s expensive! Con rods are no longer listed for the 550, making refurbishm­ent of a dead engine difficult. Suzuki said the linked exhaust downpipes fitted to the early GT750 and GT550 delivered greater torque: it also offered more places for exhaust residue to escape from! In the UK at least, the link pipes were deleted from the 1974 M models but were still used in other markets. Trim parts are no longer listed so it’s online and jumbles to find some. There is limited component commonalit­y with the GT380 and GT750 but before buying it is worth checking parts books. Failure of the vacuum tap can kill a GT. If the tap doesn’t close fully due to age or debris, petrol can leak past the carburetto­r float valves into the crankcases. Similarly long term immersion in petrol will take out the crank seals and may even wreck the crank journals. Buying a GT550 now? Look for a good, quiet, running engine but avoid J models missing the original front drum (classic racers nab ’em) as they are pricey to replace!

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