MCN

Tech: How Kawasaki’s planned new hybrid engine will work

Mixing petrol and electric power on two wheels

- By Ben Purvis MCN CONTRIBUTO­R

‘A boost button gives access to instant torque’

Kawasaki’s confirmati­on that they’re working on a hybrid might seem like an admission that they’re following car companies. But a deeper dive into the plans shows they want to create a very different sort of hybrid.

The tech that’s widely used on four wheels, where electric motors and petrol/diesel engines share the workload, tends to focus on a seamless transition between the power sources. Automatic or CVT gearboxes are the norm and changing the behaviour of the systems involves working through layers of menus.

But Kawasaki know riders want more control over the way their machines behave and over recent months they’ve filed dozens of patents relating to how they want to combine that controllab­ility with hybrid tech. Most significan­tly, the firm’s hybrid bike is set to use manual transmissi­on, just like a normal petrol bike, but with two sources of power: the petrol engine, connected via a convention­al clutch, and a permanentl­y engaged electric motor. Although hybrids have been dismissed by bike firms because of the packaging problem of fitting a convention­al engine and fuel system and an electric drive and battery into a normalsize­d motorcycle, Kawasaki’s engineers are convinced there’s potential. Not just because it’s environmen­tally friendly but because it means you can have the instant, zero-revs torque of an electric motor and the higher-rev power of petrol. You also eliminate range anxiety, as refuelling is done convention­ally, and get rid of the need to lug around a big, heavy battery since you’ll only do a few miles at a time on electricit­y alone. By using a manual gearbox and convention­al clutch, the firm can keep the riding experience familiar, but the throttle position doesn’t just govern the engine. Instead it’s an indicator of how much torque you’re demanding, and the electronic­s decide how best to provide it. From standstill, the initial thrust is largely electric, filling in the low-rev lack of torque of the petrol engine. Once on the move, the bike uses electric power to fill in any gaps in the engine’s power and torque curves to make for the sort of responsive­ness you’d expect from a larger machine. Kawasaki are also developing ways to give riders constant control over the mix. They have developed a new twist-grip that adds a four-way toggle for your right thumb. The switch is mounted on the twist-grip itself, so you keep your thumb on it regardless of throttle position – allowing you to switch between modes that rely more on electric or petrol power. Below it sits a ‘boost’ button which instantly gives access to the maximum available torque from both power sources.

 ??  ?? Always ready Kawasaki’s patents reveal four distinct modes for the hybrid: electric only, petrol only (which recharges the battery as you go), petrol and electric combined and a pure recharging mode, using the petrol engine to refill the battery in neutral.
Always ready Kawasaki’s patents reveal four distinct modes for the hybrid: electric only, petrol only (which recharges the battery as you go), petrol and electric combined and a pure recharging mode, using the petrol engine to refill the battery in neutral.
 ??  ?? Wireless riding Long-range batteries – the heaviest, bulkiest bit of an electric bike – are rendered unnecessar­y. The hybrid only needs a small, light, lithium-ion pack, and since it’s kept topped-up by the petrol engine there’s no need to plug in to charge.
Cake and eat it
The electric motor doubles as a generator and is connected directly to the input shaft of the transmissi­on. It can add torque when you need more performanc­e or use its generator function to top up the battery.
Still in charge
A throttle-mounted switch swaps between hybrid modes and a ‘boost’ button gives extra performanc­e when it’s needed.
Easy peasy
In pure-electric mode, the clutch is disengaged and the engine is stopped, but you keep riding and changing gear as normal.
Wireless riding Long-range batteries – the heaviest, bulkiest bit of an electric bike – are rendered unnecessar­y. The hybrid only needs a small, light, lithium-ion pack, and since it’s kept topped-up by the petrol engine there’s no need to plug in to charge. Cake and eat it The electric motor doubles as a generator and is connected directly to the input shaft of the transmissi­on. It can add torque when you need more performanc­e or use its generator function to top up the battery. Still in charge A throttle-mounted switch swaps between hybrid modes and a ‘boost’ button gives extra performanc­e when it’s needed. Easy peasy In pure-electric mode, the clutch is disengaged and the engine is stopped, but you keep riding and changing gear as normal.

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