Real Classic

TRIUMPH TR5T

When Triumph’s Trophy Trail first hit the dirt roads, ISDT riders rapidly made modificati­ons to improve its performanc­e. Roy Maddox meets an owner who’s continuing that grand tradition with his own 500 twin…

- Photos by Roy Maddox / Kevin Brown / Mortons / RC Archive

When Triumph's Trophy Trail first hit the dirt roads, ISDT riders rapidly made modificati­ons to improve its performanc­e. Roy Maddox meets an owner who's continuing that grand tradition with his own 500 twin ...

Back in the 1960s, our American cousins were good customers for Triumph’s off-road oriented machines, but sales of the highpiped street-scrambler T100C models had dropped off with the advent of cheaper Japanese trail machines. However, the marketing suits at the Meriden factory figured that a Triumph-powered trail bike might still have good sales potential, so they built one.

Introduced for the 1973 model year, the Trophy Trail was known as the Triumph Adventurer in the UK. Rumour had it that the Trophy Trail was actually a tribute to the 1973 Internatio­nal Six Days Trial (ISDT) that was being held in the US; the first time since 1913 that the ISDT had been run outside Europe.

The ISDT was originally intended to be a reliabilit­y event, with the motorcycle­s running for six days, and repairs could only be done by the rider with tools carried on the machine. This made a great deal of sense back before World War 1, as roads were in pretty rough shape. After the end of WW2 the event had been altered to fit a more modern format, with the course being run mostly on dirt roads and trails and a bit of tarmac in order to keep everybody honest as to lights and braking. Many manufactur­ers took winning deadly seriously, but not the boys designing the TR5T. This new model was not intended to go up against ferociousl­y focused machines put forth by outfits like Jawa, Husqvarna and KTM, but would be the layman’s version, providing the image while offering a modicum of comfort.

The TR5T has a 490cc, over-square engine (larger bore than stroke, in this case 69mm bore by 65.5mm stroke), detuned a bit from the twincarbed T100R Daytona version in order to give the machine more tractabili­ty. Compressio­n was a moderate 9:1 and carburetio­n was by a single 28mm Amal Concentric. This provided satisfying throttle response for greenlanin­g or to plonk along dirt roads, with a claimed 30bhp at 7500rpm. A savvy rider would keep the tacho between 3000 and 5000rpm, which offers sufficient torque at one end for rapid(ish) progress and acceptable vibration at the other.

The key to the Trophy Trail’s climbing and slogging abilities can be found in its gearing: it came stock with an 18-tooth gearbox sprocket and a 53-tooth rear sprocket, a combinatio­n that worked well with the bike’s 4-speed gearbox. Claimed top speed when the bike debuted was a teeth-rattling 75mph, predictabl­y slower than its sporting Daytona sibling, which was good for over 100mph.

Ignition is by coils and points, with a 12V battery and an alternator. Of note is the exhaust system, with header pipes coming out of the cylinders to be siamesed as they disappear behind a small skid plate and run below the engine into a fabricated silencer that mounts under the right-side swinging arm. There is nothing round, smooth and chromed about this silencer. Instead it is an efficient, flat-black, elongated box that had to be acceptable to the US Forestry Service.

The chassis is a pretty good frame, a variation of the one used on the BSA B50 singles that appeared in 1971. At the Triumph plant in Meriden a B50 frame was brought in, a few alteration­s made to the mounting points, and the Triumph twin bolted in.

The swinging arm uses the BSA motocross method of chain adjustment, with the entire swinging arm moving fore and aft via snail cams at the pivot point rather than merely pulling the wheel back. Though fine for a race, it certainly wasn’t built for six days of hard duty and an inevitable tyre change or tyre repair, which means that the wheel isn’t quickly detachable.

The front tyre is a 3 by 21-incher, and the rear a 4 by 18-inch. Brakes are a limiting factor, with a skinny sls 6-inch drum on the front and an 8-inch drum on the back. The three-quarter-length saddle is nice and flat, good for moving about on. Despite the presence of passenger footrests, the TR5T is best considered a solo machine.

The petrol tank holds just 2.4 gallons, but thanks to good fuel mileage that’s enough for more than 100 miles. A smallish headlight keeps the demons of night at bay, and a speedo and tacho are sensible instrument­s, though the tacho is barely necessary, as the solid-mounted engine tells the rider when it’s time to shift. Wet weight is in the vicinity of 350lb, heavy for a real dirt bike but light enough for a road machine.

When the TR5T was introduced in September of 1972, Triumph had its eye on the ISDT and had a dozen bikes prepared for the Berkshire USA event, half for the Yanks, half for the Brits. The British ISDT team came in second overall and individual riders won a number of gold medals. However it should be noted that these models were extensivel­y modified, with new forks, quick-detachable rear wheel, altered exhausts, etc.

Early on in their production, 12 rather special Trophy Trails were constructe­d, six for US riders selected by Triumph and the remaining six for Britain’s Trophy and Vase team members. Prep work for all 12 took place in Baltimore and it soon became apparent that it had it had been a very thorough job. They were still recognisab­le TR5T models but the front forks were now Italian Betor units with quick-release Rickman conical hubs. Lightness was achieved by employing the rolling chassis of the oilin-frame BSA B50 Victor MX single mated to the single-carburetto­r 5TA Speed Twin engine unit. Electrics were simplified with battery-less coils and direct lighting with all equipment held under a Velcro tarpaulin triangle within the frame and complete with three coils (a spare just in case).

In customer form the Trophy Trail had a less than two-year run. By the end of 1973 the outlook at the Meriden works was so dire the factory went on strike, having built only a few 1974 versions of the TR5T. And when the factory did re-open in 1975, the decision had been made to stop production of all the 500 twins. It was the end of the line. Pity, because in its own little way, it was a fine machine. One man’s machine

As the TR5T celebrates its 45th birthday it’s become a desirable classic – after a few decades of loneliness and neglect. I have always been a fan, although never an owner, and remember being impressed with the model’s capability during my trail riding days. The original ISDT riders discovered that the Trophy Trail benefited from sympatheti­c modificati­on, and the same is certainly true now that the bike’s reached its potential ‘midlife crisis’ point. Our feature bike belongs to Kevin Brown, who spends his working day at Hitchcocks Motorcycle­s (the superb purveyors of all things Royal Enfield) and he’s the proud owner of a much modified example of Triumph’s little gem.

He started with an original example with the intention of bringing it back to its former glory, and then Kev began imagining ways in which the TR5T could be improved. During his ownership, he’s created the perfect machine for him. While there can be no doubt that the standard of workmanshi­p is first class and the overall effect is very pleasing to the

eye, this is no fragile show machine. It is a practical bike that is ridden to work, used for green-laning and touring.

It is actually quite difficult to find an element of Kev’s TR5 that has not benefited from his updating and modificati­on. All of his changes qualify as improvemen­ts and to my mind he has produced the machine that Triumph could (…should…) have built. The overall impression is of a modern motorcycle with a classic heart. It’s a neat, functional, slim, shiny, capable off-road motorcycle that will cope with modern road traffic. Kev has carried out his improvemen­ts while still riding the bike, an ongoing working project. His daily experience with the Triumph led to the next improvemen­t, and no area of the machine is free from his attention.

The front alloy mudguard has brackets underneath bonded to carry studs to fit the loop to the forks, so there are no visible fixings on the top of the mudguard. While function is very important, Kev considers the look of the thing all the time. A rightangle throttle was fitted to keep cables tidy. It was originally supplied in black and has been fetched back to the alloy and polished to house a one-off cable. Just getting the handlebars right was a small challenge, as Kev explains. ‘ The USA-style cowhorn bars pulled back too far and were too high. I got some trial-style bars and cut about 30mm off each end, drilling them to pull the wiring through.’

The seat, sourced from Hitchcocks’ stock, has been modified with alloy brackets to align tidily with the side panels. The rear rack is another one-off creation held in place with an alloy bracket fashioned from an alloy block,

and it doubles as a bungee hook. Underneath the rear mudguard an alloy tube carries and protects the wiring. The rear indicators are attached to the frame by studs and the wiring goes through the frame – no unsightly wires here. A wooden former was used to create and shape the narrow indicator design.

The rear brake is converted to cable operation with knurled knob adjuster. The front brake is the next on the ‘to do list’ with a beefier but appropriat­e 2ls. Kev’s plan is that the twin leading bar and adjuster will be concealed inside the brake plate: genius.

The engine also received the attention of Kev’s magical hands and was totally rebuilt, with the crank dynamicall­y balanced. He fitted electronic ignition but was unhappy with the engine’s low speed response so reverted to points ignition and PVC coils.

‘When first using it,’ says Kev, ‘I noticed the oil at the rear of the frame never got hot. It’s lower than the point where the oil drains down the front tube to feed the oil to the pump.’ So the Triumph’s engine lubricatio­n was improved by the addition of filters and a two-into-one oil feed which overcomes the oil-bearing frame’s low spots. ‘I made a connection via the rear drain plug through a filter to a T-section of pipe under the engine to join front and rear feeds to the pump. It now uses all the oil in the frame.’

An Amal Premier carb is fitted and breathes through a K&N filter. Says Kev, ‘My Triumph only has a nine litre petrol tank so I’ve worked to keep it economical, which meant jetting down the Premier carb. I managed (when I had no choice!) 165 miles without going onto reserve.’

The exhaust header pipes have a reputation for coming out of the head or rattling loose. So brackets were made with left and right threaded turnbuckle­s to tighten against the head. The exhaust and silencer is another one-off combinatio­n with a twointo-one that runs under the engine and over the cross bar of the frame. A stainless steel bracket supports the bash plate, and the

silencer was modified to clear the tyre.

The latest tweak to Kev’s Trophy Trail is an underslung handlebar mirror which was designed, created and fitted by the master fettler for safety on his next European trip. As you can see, the bike is still a work in progress, with minor modificati­ons being made whenever the need becomes apparent.

Kevin Brown has manufactur­ed what could be considered the perfect motorcycle. It combines the best of heritage and innovation with style and functional­ity. While the purists might baulk at the plethora of improvemen­ts over the original, Kevin will continue to identify the need for and devise more modificati­ons for his TR5T – just like ISDT riders did in 1973.

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 ??  ?? Left: Kev’s TR5T when first finished. Its evolution has continued since this pic was taken, and these days it’s fitted with a different saddle, narrower at the front to accommodat­e owner Kev’s short legs
Left: Kev’s TR5T when first finished. Its evolution has continued since this pic was taken, and these days it’s fitted with a different saddle, narrower at the front to accommodat­e owner Kev’s short legs
 ??  ?? Above: The clean lines of the Trophy’s nearside; this machine owned by Gerald in the USA and restored with spares from BritCycle
Above: The clean lines of the Trophy’s nearside; this machine owned by Gerald in the USA and restored with spares from BritCycle
 ??  ?? Arthur Browning on his Triumph causes a splash during the 1973 ISDT. Arthur was an outstandin­g rider being successful in trials, enduro and scrambling as well as being a profession­al speedway rider
Arthur Browning on his Triumph causes a splash during the 1973 ISDT. Arthur was an outstandin­g rider being successful in trials, enduro and scrambling as well as being a profession­al speedway rider
 ??  ?? 1973 ISDT machine shows numerous modificati­ons, including plastic mudguards and another solution for the exhaust
1973 ISDT machine shows numerous modificati­ons, including plastic mudguards and another solution for the exhaust
 ??  ?? ISDT Motto: ‘Be prepared’ – fitted with three coils just in case. This way you always have a spare
ISDT Motto: ‘Be prepared’ – fitted with three coils just in case. This way you always have a spare
 ??  ?? This truly is one wellsorted machine
This truly is one wellsorted machine
 ??  ?? Above: Some thought the silencer on the Triumph TR5T Trophy Trail 500 was clever; its location kept the rider safe from burning a leg in the event of a fall-over. Others thought it was crapRight: The 500 twin engine’s primary side receives the closest scrutinyBe­low left: Neat touch: the bracket for Kev’s under-bar mirror (which doubles as a clutch lever clamp), prior to chroming
Above: Some thought the silencer on the Triumph TR5T Trophy Trail 500 was clever; its location kept the rider safe from burning a leg in the event of a fall-over. Others thought it was crapRight: The 500 twin engine’s primary side receives the closest scrutinyBe­low left: Neat touch: the bracket for Kev’s under-bar mirror (which doubles as a clutch lever clamp), prior to chroming
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 ??  ?? Below right: The finished mirror fitted, ready for adventure and modern traffic
Below right: The finished mirror fitted, ready for adventure and modern traffic
 ??  ?? This bike doesn’t sit in the shed to be wheeled out when it’s time to show off. It’s a working bike that meets the needs of the owner exactly…
This bike doesn’t sit in the shed to be wheeled out when it’s time to show off. It’s a working bike that meets the needs of the owner exactly…
 ??  ?? The off-side shows the most work, innovation and creativity
The off-side shows the most work, innovation and creativity
 ??  ?? Bonded brackets produce a mudguard with no visible fasteners
Bonded brackets produce a mudguard with no visible fasteners
 ??  ?? Exhaust brackets were made with left and right thread turnbuckle­s to tighten against the head
Exhaust brackets were made with left and right thread turnbuckle­s to tighten against the head
 ??  ?? Compact rear end with purposeful designed and manufactur­ed rack and indicators
Compact rear end with purposeful designed and manufactur­ed rack and indicators
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 ??  ?? Above: Kevin’s solution to the grotesque factory fitted silencerRi­ght: A pretty power plant with modified oil lines
Above: Kevin’s solution to the grotesque factory fitted silencerRi­ght: A pretty power plant with modified oil lines

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