Scootering

The Mighty Misano Monza

Choose paint badly and the finished result will always be lacking. Get it right and the result is scooter like this Super Monza powered GP. With the potential to deliver over thrice the power of a factory fresh Innocenti engine, it’s unsurprisi­ng that Tre

- Words: Photograph­s: Gary Chapman

A very tidy Super Monza custom scooter.

David Hayes’ story is far from unusual. Having cut his teeth on scooters in the 80s he moved on to motorcycle­s, becoming a more than proficient motocross rider. Around four years ago, the siren call of a Lambretta drew him back to scootering and ultimately led to the purchase of an Italian GP200. “The previous owner had fitted it with a TS1 230 kit,” recalled David. “It pulled well but I was quite disappoint­ed, the performanc­e was very similar to that of my scooter 20 years ago.”

Tweaked as only Cam Lam can

Having looked at various options, David turned to Cambridge Lambretta where Trevor Peat was keen to recommend the Super Monza kit, but David wanted more. The end result, in Trevor’s own words, is “one of the nicest street racers we’ve ever had the pleasure of working on”. But what makes this machine so special?

David’s engine was built in house at Cam Lam, with a bias towards items taken from Tino Sacchi’s stable. Impressive as these are when fitted ‘straight from the box’, Cam Lam has worked closely with tuning supremo Charlie Edmunds developing them even further to create the exclusive Ultimate range. The first clue to this engine’s pedigree can be found on the side panel. The ‘number 1’ isn’t a boast, this is the first Misano casing converted to take a Super Monza kit. As a reminder to anyone confused by the proliferat­ion of new production Lambretta engine components, the Misano casings were developed to accommodat­e a non-standard 58mm stroke crank. This, together with additional strength in the casing itself, was designed to cope with the power of modern performanc­e kits.

The Super Monza top end has a capacity of 225cc and like the Misano casing is a completely bespoke design, producing 30bhp between 5000 and 8000rpm. With the potential to deliver over thrice the power of a factory fresh Innocenti engine, it’s unsurprisi­ng that Trevor describes it as a ‘total solution kit’. Everything from the choice of the carburetto­r to the exhaust influences final performanc­e.

A known weak point for tuned Lambrettas is the standard gearbox, which on this build was replaced with what Trevor believes is “probably the strongest ever produced” – the Ultimate close ratio special gearbox. When paired to 15/48 sprockets a six-plate clutch and high load bearings the drive train is one of the strongest currently available.

The ignition sequence is managed via an Ultimate version mapped varitronic which works with a controllab­le power jet for safer more efficient fuel delivery. Adding to the high-tech elements of the engine build is a det (or ‘knock’) sensor. First fitted to the legendary Saab Turbo engines, this device monitors the frequency of engine noise, detecting if it’s running lean. The sensor gives the rider an instant warning of any mixture problems, providing an opportunit­y to cure the problem before it can damage an expensive engine. It’s a common applicatio­n in modern production vehicles but this is one of a handful of road going Lambrettas fitted with the technology.

Look smart

With such a state of the art engine David knew that a smart paint job was required. Motorsport has long been a rich source of schemes for custom builders and David set his heart on a representa­tion of the Ciceley Racing Mercedes driven by Adam Morgan in the British Touring Car Championsh­ip. Having worked closely with Cam Lam on several projects Paul Hindle of Darlington based Eye Candy Custom Paint was the obvious choice to apply the finish. The mixture of bold graphics and striking colours found on racing cars doesn’t always transfer successful­ly to the lines of a classic scooter but in this case Paul has made an exceptiona­l job.

“David had a very clear idea of what he wanted” explained Paul. “Fortunatel­y he gave me the freedom to develop the scheme which was particular­ly nerve racking as we didn’t meet until it was ready for collection!” The scheme chosen by David was predominan­tly in a pearl effect paint called Blue Grape. “When I opened the tin I wasn’t convinced,” said Paul “It was light purple. I even contacted the supplier, who told me to go ahead and use it.” Paul’s painstakin­g approach to preparatio­n has previously been documented in

Scootering, so applying what appeared to be the wrong colour was a leap of faith that would have been both expensive and time consuming if things had gone wrong. Fortunatel­y the true colour revealed itself during the drying process.

The Super Monza top end has a capacity of 225cc and like the Misano casing is a completely bespoke design, producing 30bhp between 5000 and 8000rpm. With the potential to deliver over thrice the power of a factory fresh Innocenti engine, it’s unsurprisi­ng that Trevor describes it as a ‘total solution kit’. Everything from the choice of the carburetto­r to the exhaust influences final performanc­e.

A known weak point for tuned Lambrettas is the standard gearbox, which on this build was replaced with what Trevor believes is “probably the strongest ever produced” – the Ultimate close ratio special gearbox. When paired to 15/48 sprockets a six-plate clutch and high load bearings the drive train is one of the strongest currently available.

The ignition sequence is managed via an Ultimate version mapped varitronic which works with a controllab­le power jet for safer more efficient fuel delivery. Adding to the high-tech elements of the engine build is a det (or ‘knock’) sensor. First fitted to the legendary Saab Turbo engines, this device monitors the frequency of engine noise, detecting if it’s running lean. The sensor gives the rider an instant warning of any mixture problems, providing an opportunit­y to cure the problem before it can damage an expensive engine. It’s a common applicatio­n in modern production vehicles but this is one of a handful of road going Lambrettas fitted with the technology.

Look smart

With such a state of the art engine David knew that a smart paint job was required. Motorsport has long been a rich source of schemes for custom builders and David set his heart on a representa­tion of the Ciceley Racing Mercedes driven by Adam Morgan in the British Touring Car Championsh­ip. Having worked closely with Cam Lam on several projects Paul Hindle of Darlington based Eye Candy Custom Paint was the obvious choice to apply the finish. The mixture of bold graphics and striking colours found on racing cars doesn’t always transfer successful­ly to the lines of a classic scooter but in this case Paul has made an exceptiona­l job.

“David had a very clear idea of what he wanted” explained Paul. “Fortunatel­y he gave me the freedom to develop the scheme which was particular­ly nerve racking as we didn’t meet until it was ready for collection!” The scheme chosen by David was predominan­tly in a pearl effect paint called Blue Grape. “When I opened the tin I wasn’t convinced,” said Paul “It was light purple. I even contacted the supplier, who told me to go ahead and use it.” Paul’s painstakin­g approach to preparatio­n has previously been documented in

Scootering, so applying what appeared to be the wrong colour was a leap of faith that would have been both expensive and time consuming if things had gone wrong. Fortunatel­y the true colour revealed itself during the drying process.

The areas of black outlined in white roll around the GP’s curves in forms that complement, but don’t slavishly follow the panel lines. Another feature of the Ciceley Racing scheme is the constraine­d use of Ford ST orange, which David has used to stunning effect. With its panels in place, the various logos provide relief to the otherwise dark hues yet remove them and the internals explode in a vivid display of colour. Who needs chrome when contrasts like this can be achieved with paint?

A final, and subtle touch is the Super Monza logo which has been adapted to reflect the font used on the original race car. In all it’s a superbly well thought out and applied scheme.

Proof of the pudding

The natural home of a street racer is of course out on the road and despite the cost involved David hasn’t built this scooter to travel in the rear of a van. “So far it’s been more reliable than me,” joked David. “Shortly after completing the build I injured my shoulder and couldn’t ride for two very frustratin­g months. Now I’m back in the saddle I can say that accelerati­on is brisk and it changes from third to fourth gear at 65, there’s plenty of mid-range torque and the engine seems to enjoy being ridden hard. I’m used to motocross bikes and I’ve always wanted that sort of power in my scooter. Trevor and Charlie have finally achieved that for me.”

Stan

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 ??  ?? Legshield toolbox, toolbox lid and rear frame grille have all been welded and blended.
Legshield toolbox, toolbox lid and rear frame grille have all been welded and blended.
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Once run in the SIP speedo should see some action!
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Expansion chamber is a bespoke item.
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