The Scotsman

Record-breaking new wonder of the Forth ready to carry its first vehicles

● New bridge longest of its kind and highest in UK ● Epic project finished eight months later than expected

- By ALASTAIR DALTON Transport Correspond­ent

It is the longest of its type in the world, the UK’S tallest and an engineerin­g record breaker.

The £1.35 billion Queensferr­y Crossing will become Scotland’s latest marvel today when it opens for traffic to replace the Forth Road Bridge between Fife and Edinburgh.

The epic constructi­on project was ordered by ministers a decade ago and has taken six years to complete.

It has also taken shape amidst some of Scotland’s worst weather in the often hostile conditions of the Queensferr­y Passage.

When it was planned, an entire extra year was added to the project to allow for bad weather – that’s some 25 per cent downtime.

But in the end, even that proved an optimistic underestim­ate, with some 35 per cent lost to high winds and other adverse conditions – and the bridge will open eight months later than scheduled as a result.

Project technical director Mike Glover said the location had presented a formidable challenge to workers.

He said the fetch [length of water over which wind has travelled] stretches back to Falkirk, giving the wind “time to sort itself out. We have experience­d some tremendous wind effects.

“It has taken some courage to work at up to 210m (700ft) above the Forth – we have relied on the resilience of the workforce to do it.”

What they have produced is, at 1.7 miles, the longest threetower, cable stayed bridge in the world, and the highest in the UK – 50m above its elder sister. The Humber Bridge’s 162m towers were the previous highest.

Records have included the world’s longest continuous underwater concrete pour, into the Statue of Libertyhei­ght foundation­s of the south tower over 15 days in 2013.

For a short time, a nearly half-mile-long deck section built out from the centre tower became the longest of its type anywhere.

The feats were achieved by the Forth Crossing Bridge Constructo­rs consortium, one of two which had bid for the £790 million principal contract, which comprised Spanish firm Dragados, Hochtief of Germany, American Bridge Internatio­nal, with Scottish company Morrison Constructi­on.

Building started in summer 2011 with excavation of the river bed down to rock for the north and south towers. The top 4.5m of Beamer Rock – only about 1m of which was above the water – was blasted away for the centre tower to rest on.

Huge steel caissons, 30m deep, were sunk to become the tower foundation­s by pumping in water and concrete,

The concrete towers were built in 4m sections, with the giant cranes involved rising to 235m by the time they reached their full height.

The deck which carries the road was then built out from the towers, in 122 sections, much of it from China.

The bridge’s approach viaducts – between the shore and outer towers – were pushed into place from either end, in a similar way to Clackmanna­nshire Bridge upriver.

A total of 288 cables support the deck, each containing up to 109 strands of steel wire, threaded through white pipes.

The bridge will have two lanes in each direction like the Forth Road Bridge because of ministers’ decision not to increase its vehicle capacity.

However, it is likely to be

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