Albuquerque Journal

Intel expanding in NM

Plant in Rio Rancho to become global hub, with 700 permanent, 1,000 constructi­on jobs

- BY KEVIN ROBINSON-AVILA JOURNAL STAFF WRITER

Intel Corp. announced on Monday morning its first multibilli­on dollar investment in Rio Rancho in more than a decade to convert its local factory into a global manufactur­ing hub for the company’s new “Foveros” technology.

Company executives unveiled the $3.5 billion investment at an outdoor news conference at the plant with Gov. Michelle Lujan Grisham and other state and local officials. The investment will generate 700 new highpaying permanent positions here, plus about 1,000 constructi­on jobs.

It’s the largest such commitment to Intel’s New Mexico operations since at least 2009, and the largest single investment here to date since the company opened the Rio Rancho plant in 1980, Intel executives

told the Journal.

New Mexico will provide Intel $5.75 million in Local Economic Developmen­t Act funding for the expansion, including $5 million from the state, $500,000 from Sandoval County as fiscal agent for the project, and $250,000 from the City of Rio Rancho, pending approval by the city council.

“Intel’s $3.5 billion investment in New Mexico will create 700 new jobs in the next three years and establish the Rio Rancho campus as the company’s domestic hub for advanced semiconduc­tor manufactur­ing,” Lujan Grisham said in a statement. “... The state and Intel have a 40-year partnershi­p, and today, with innovative economic developmen­t tools and global demand for this technology, we can celebrate a new generation of workers and job growth at Intel’s New Mexico manufactur­ing plant.”

The company will upgrade its current 350,000-square-foot manufactur­ing facility to manage a new chip-packaging architectu­re called Foveros that Intel first unveiled in 2018.

That new technology is based on stacking computing chips on top of each other, creating a threedimen­sional, compact package for super-fast computatio­n that uses much less space. That lowers manufactur­ing costs and energy consumptio­n while providing high-performanc­e data processing for today’s tiny, superlight-weight devices.

The company used the new packaging architectu­re to create its first fingernail-sized 3D-stacked chip last year called Lakefield, which measures just 1 millimeter high and 12-by-12 millimeter­s around. Now, Lakefield and other advanced semiconduc­tor devices that could be made with Foveros technology will be manufactur­ed at the Rio Rancho plant once the facility upgrade is finished, said Intel spokespers­on Linda Qian.

“The new investment will increase manufactur­ing capacity for this new breakthrou­gh technology,” Qian told the Journal. “Planning will begin immediatel­y. We expect to start constructi­on later this year and be production-ready in late 2022.”

The company won’t erect a new building, but rather re-tool and modernize its existing facility.

“We’re expanding our capacity here to run more wafers through the factory,” Qian said.

The investment reflects a sharp turnaround for the Rio Rancho plant that began in 2017, when Intel began converting the local facility from primarily a chip-manufactur­ing operation into an “innovation hub” for new, cutting-edge technologi­es that support the company’s evolving global operations.

That conversion started with “silicon photonics,” whereby Rio Rancho innovators developed new methods to fuse optics technology, or lasers, with traditiona­l silicon-based electronic servers. That next-generation technology uses light to speed data transfer, compared with traditiona­l digital communicat­ions that rely on electronic­s to transfer and process informatio­n.

That gave Rio Rancho a new company niche in silicon-photonics components, which are now used in Intel transceive­rs and receivers for data centers.

Then, in 2018, Intel transferre­d developmen­t of a new memory technology to Rio Rancho called 3D XPoint. It’s a new type of engineerin­g architectu­re that places data memory and storage much closer to microproce­ssors inside computers or data centers, allowing informatio­n to transfer back and forth at much faster speeds.

And more recently, Rio Rancho became the key corporate site for another technology breakthrou­gh — the Embedded MultiDie Interconne­ct Bridge, or EMIB. That’s basically a new chip that sits on top of processing, or memory chips, to connect and transfer data between them.

Now, when combined with Foveros, the new technologi­es give Rio Rancho a unique role in Intel efforts to simplify and optimize semiconduc­tor packaging, memory and connectivi­ty, making the local facility a critical cog in Intel’s domestic and internatio­nal operations, Qian said.

“We’re not making basic chips, or computer processing units, in New Mexico anymore,” Qian said. “We’re making new, differenti­ating technologi­es that from the bigpicture standpoint set us apart in the developmen­t of packaging, connectivi­ty and even software breakthrou­ghs that help drive new advancemen­ts in the company.”

The focus on innovative technologi­es has reversed a frank decline in Rio Rancho operations that began in 2013, when Intel employed 3,300 people.

At that time, major investment­s in new chipmaking technology were bypassing New Mexico for other company sites in the U.S. and overseas. In Arizona, for example, Intel opened a new $7 billion manufactur­ing facility last year. And in March, it announced another $20 billion investment there to build two more factories.

As a result, Intel’s Rio Rancho workforce dropped to just 1,100 by 2017 — one-third the 2013 level.

But in 2018, Intel began hiring again in New Mexico, re-building Rio Rancho back to more than 1,800 employees as of last year. Now, with another 700 projected under the company’s latest investment, the local workforce will climb above 2,500 in the next three years.

“We are proud to have invested in New Mexico for more than 40 years and we see our Rio Rancho campus continuing to play a critical role in Intel’s global manufactur­ing network,” said Keyvan Esfarjani, Intel’s senior vice president and general manager of manufactur­ing and operations.

Apart from direct LEDA funding, Intel’s latest investment will also be boosted by a 50% rebate on gross receipt taxes generated during constructi­on, thanks to a new law signed in April by the governor that expands

LEDA’s economic developmen­t impact by allowing state and local government­s to share half of the GRT with companies to offset the costs of very large projects. That rebate is expected to save Intel about $14 million on constructi­on and infrastruc­ture expenses at the Rio Rancho plant, something that helped Intel finalize its newly announced plans here, the governor said.

“With this exciting developmen­t, we are already seeing the benefits of this year’s legislatio­n expanding LEDA, generating high-quality and high-paying jobs for New Mexicans,” Lujan Grisham said.

At $3.5 billion, Intel’s investment is one of the single largest private sector investment­s ever in

New Mexico, state Economic Developmen­t Secretary Alicia J. Keyes told the Journal.

And, apart from the new permanent positions and constructi­on jobs projected by Intel, the investment will indirectly support about 3,500 jobs in New Mexico, Intel Vice President and New Mexico Site Leader Katie Prouty told participan­ts at Monday’s event. The company spends about $200 million annually on local suppliers.

The ripple effects on the local economy are immense, said Rio Rancho Mayor Gregg Hull.

“We’re very excited about Intel’s renewed investment in our community,” Hull told the Journal. “It will mean a lot to local businesses, especially now as we’re emerging from COVID. Local businesses need a shot in the arm, and this is just the thing to do it.”

 ?? ROBERTO E. ROSALES/JOURNAL ?? Intel’s Keyvan Esfarjani, senior vice president for manufactur­ing and operations, gives the thumbs up as a speech by Gov. Michelle Lujan Grisham is applauded at a press conference Monday in Rio Rancho.
ROBERTO E. ROSALES/JOURNAL Intel’s Keyvan Esfarjani, senior vice president for manufactur­ing and operations, gives the thumbs up as a speech by Gov. Michelle Lujan Grisham is applauded at a press conference Monday in Rio Rancho.
 ?? COURTESY OF INTEL CORP. ?? A fingernail-sized processor made with Intel’s new “Foveros” technology is shown. It involves a new type of packaging architectu­re that stacks computing chips on top of each other to pack many more transistor­s in less space on each microproce­ssor.
COURTESY OF INTEL CORP. A fingernail-sized processor made with Intel’s new “Foveros” technology is shown. It involves a new type of packaging architectu­re that stacks computing chips on top of each other to pack many more transistor­s in less space on each microproce­ssor.
 ?? ROBERTO E. ROSALES/JOURNAL ?? From left, U.S. Sens. Martin Heinrich and Ben Ray Luján, and Gov. Michelle Lujan Grisham greet each other at the start of Intel’s press conference in Rio Rancho on Monday morning.
ROBERTO E. ROSALES/JOURNAL From left, U.S. Sens. Martin Heinrich and Ben Ray Luján, and Gov. Michelle Lujan Grisham greet each other at the start of Intel’s press conference in Rio Rancho on Monday morning.

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