Houston Chronicle Sunday

Several options for DIY storm window projects

- Send inquiries to James Dulley, Houston Chronicle, 6906 Royalgreen Drive, Cincinnati, OH 45244, or visit www.dulley.com.

Q : I think exterior storm windows would be good, but they are expensive. Will they improve window efficiency much? What is a low-cost simple design I can make myself ? — Dennis F. A : Installing exterior storm windows can be a wise choice for some homes, but they are not an alternativ­e to replacing old, leaky, defective primary windows. You must make sure your existing primary windows are reasonably airtight and in good condition before considerin­g installing storm windows. Check condition of their caulking and weatherstr­ipping.

Exterior storm windows, because they create a dead space over your primary windows, increase the insulation value of the entire window opening, not just the glass pane area. Also, storm windows protect your primary window from the ravages of bad weather or ill-directed baseballs. Security of your window can be substantia­lly improved if you select the proper type of plastic glazing.

There are many designs for making exterior storm windows yourself. The one you select depends upon your woodworkin­g skills and the final appearance you desire.

The simplest designs can be as energy efficient as more complex designs, but they just will not look as finished or profession­al and may not last as long.

The first step is determinin­g the type of clear plastic glazing to use. Glass is heavy and dangerous to work with, so clear acrylic (Plexiglas) is commonly used instead. Acrylic holds up well in the sun and is easy to cut and shape. Although it is tougher than glass, it will crack from a hard impact.

A stronger option is using polycarbon­ate glazing, which is used for bulletproo­f glass. A baseball should bounce off of polycarbon­ate glazing. It is more expensive than acrylic and may yellow slightly in the bright sun over time.

Another extremely tough material is double-walled, ribbed polycarbon­ate.

You can find it at most home centers. It also provides the highest insulation value from all the dead air spaces between the ribs. Its drawback is its higher cost and the ribs distort the view from indoors. Natural lighting will still come through.

Measure the exterior window opening about one-half inch out from the existing window. A smaller air gap between the storm window and primary window is more efficient than a wide gap.

Window openings are seldom square, so measure the width at top and bottom and the height at each side. Size the storm window frame three-quarter inch smaller than the window opening to leave room for foam weatherstr­ipping to hold it in the opening.

For the simplest constructi­on, use 1x2-inch lumber. It is probably larger than is required for strength, but the larger wood makes it easier to create strong corner joints. If you are an experience­d woodworker, use smaller lumber for a nicer appearance. Cedar or redwood will hold up the best and have a nice look.

Use a simple lap joint, not a weak butt joint, at the frame corners and screw the clear plastic glazing to it. If you have a router, cut a slot for the glazing.

This looks better and makes an overall stronger window. If you notice condensati­on problems, drill several small weep holes through the bottom frame member.

Q : I use a fireplace to help heat my two-story house. I am concerned about safety when I go to bed at night with it still burning. What is a good safety plan to have in case a house fire does start at night? — Julie H. A : First of all, never go to bed or leave the house when a fire is burning or even just smoldering. A good fire safety plan always includes smoke detectors and several

routes to exit your house in case of a house fire. Keep a bright emergency flashlight near your bed.

For your second floor bedrooms, install a fire escape ladder. Werner (www.wernerfire­escapeladd­er.com) offers a complete two-story kit. It mounts securely inside the wall under a window so it is out of the way when not needed.

 ?? James Dulley photos ?? Use a miter saw to cut accurate 45-degree angles on the ends of the sides of the frame pieces for strong, attractive joints.
James Dulley photos Use a miter saw to cut accurate 45-degree angles on the ends of the sides of the frame pieces for strong, attractive joints.
 ??  ?? Score the clear acrylic sheet with a utility knife and then bend it to snap it apart. Always wear heavy work gloves.
Score the clear acrylic sheet with a utility knife and then bend it to snap it apart. Always wear heavy work gloves.
 ??  ?? Measure the width and height of the window opening close to the primary window. Make the storm window frame slightly smaller.
Measure the width and height of the window opening close to the primary window. Make the storm window frame slightly smaller.
 ??  ?? Staple and glue the corners of the frame pieces together. Strong urethane glue works well.
Staple and glue the corners of the frame pieces together. Strong urethane glue works well.
 ??  ?? Attach foam weatherstr­ipping around the frame to seal against the window opening and to hold the storm window in place. Here, two thin strips are being used.
Attach foam weatherstr­ipping around the frame to seal against the window opening and to hold the storm window in place. Here, two thin strips are being used.
 ??  ?? Force the completed storm window into the window opening as close to the primary window as possible.
Force the completed storm window into the window opening as close to the primary window as possible.
 ??  ?? JAMES DULLEY
JAMES DULLEY

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