Orlando Sentinel

Building with faux stone takes practice

- By Tim Carter

stones, sand (which is almost always very tiny pieces of stone), Portland cement and water. Remember, Portland cement is made from stone: limestone and shale.

You can see why concrete that’s made correctly can be very durable since all its ingredient­s are stone. The manufactur­ers of the product have become quite adept at creating the look of real stone using very detailed forms and colorizati­on processes.

I have artificial stone fireplaces and an exterior chimney here at my own home in central New Hampshire. The chimney has survived brutal summer heat and bitter icy weather for over 20 years and looks perfect.

Installing the stone is not too hard at all. There are quite a few videos on YouTube made by the manufactur­ers and mortar suppliers. After watching a few of these videos, you’ll gain confidence in no time.

It’s really key to understand how to mix the mortar that holds the fake stone to the vertical surfaces. I’d make sure to add some hydrated lime to the mortar mix, as it increases the bonding power. I have a past column on my AsktheBuil­der.com website that goes into detail about hydrated lime, why it’s so good and how much to use.

The biggest way to get into trouble is to try to mix too much of the bonding mortar at once. It’s best if you have a helper who can mix small batches that you use up completely every 30 minutes or less.

The fresher the mortar — assuming it’s the perfect consistenc­y you see in the videos — the better chance the stone will never fall off the wall.

You’ll have to practice at cutting the artificial stone to fit in certain situations. It’s not hard, and, again, there are plenty of videos to watch to guide you. The biggest challenge will come as you graduate from garden walls to your small home. You need scaffoldin­g to work your way up the walls. This can be rented, but the price might start to get as high as the stone on the wall if you don’t work quickly.

Here’s a curveball. There are other building products out there that look like faux stone but are not made from concrete. Some are made from high-density polyuretha­ne. These are lightweigh­t and you can cover a wall surface so much faster than you can using artificial stone made from concrete.

I’d give these faux stone products a serious look because they can produce the look you want and are no doubt so much easier to work with. You may discover you can save more money and do all the work with no help whatsoever.

Your biggest concern should always be time. You don’t want the project to stretch out too long. You’re not a profession­al, and there will be a learning curve because you’re doing something for the first time.

You’ll get better as you go, but you could lose valuable time early in the process. That said, tackling a big project is just like eating an elephant. You do it one bite at a time. Bon appetit!

 ?? TIM CARTER ?? This wall is made with real stone. You can achieve a similar look using artificial stone or other comparable products.
TIM CARTER This wall is made with real stone. You can achieve a similar look using artificial stone or other comparable products.

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