Pittsburgh Post-Gazette

L.L. Bean boosting production of iconic boot

- By David Sharp

LEWISTON, Maine — L.L. Bean hopes to give the boot to backlogs of its most iconic product.

The Maine-based retailer is expanding production to keep up with demand for its leather-and-rubber “duck boot” with a new manufactur­ing center with another machine used to make the rubber soles. The company also plans to hire more than 100 additional production workers at two locations in Maine.

“With the addition of the second molding machine here, we’ve significan­tly increased our capacity for Bean boot production,” said Steve Smith, the company’s president and CEO, told workers and guests Thursday.

Annual sales have grown from fewer than 100,000 pairs a decade ago to this year’s projection of 750,000 pairs. The company hopes to hit the 1 million mark next year.

The 106,000-square-foot building doubles the production space in Lewiston, which is home to two of the company’s three injection-molding machines used to make the rubber soles. The other molding machine is in Brunswick, where the leather uppers are stitched to complete the boots.

All told, L.L. Bean plans to hire about 160 additional production workers, including about 40 in Lewiston, Maine’s second-largest city, bringing the total to more than 700 workers, said Carolyn Beem, a company spokeswoma­n.

L. L. Bean’s original “hunting shoe” was first designed and manufactur­ed more than 100 years ago, and they’re synonymous with the brand.

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