I Can Do That!
Separate, sort and see your collection.
Full access router bit storage.
With just five different parts to make, this easy-to-build caddy accomodates bits with both 1/2" and 1/4" shafts. It can be customized for any collection, stands solidly on its wide base, stores easily on a shelf or in a cabinet and is light enough to tote around the shop or take to a jobsite.
Cut Sliding Dovetails
1 Cut the sides and shelves to size. Cut two small dadoes on the inside face of each side piece (Photo 1). Set up the router table with a 1/2" dovetail bit and enlarge the four dadoes, making sliding-dovetail sockets (Photo 2). Joint the edges of these pieces to remove any tear-out.
2 Use a scrap piece exactly the same thickness as the two shelves to set up the router table for cutting tails (Photo 3). Use the same dovetail bit and leave it at the same height. Adjust the fence so the dovetails are loose enough to slide in the sockets without using any force. Once you've achieved the correct fence setting, mill the tails on the real shelves. Glue and clamp the shelves to the sides.
Make Shelf Inserts
3 Cut the shelf inserts 5" extra-long, to avoid splitting their ends when you drill holes. On each insert, lay out the holes according to your needs, staying at least 3" from each end. Use a sharp 17/32" bit for 1/2" shafts and a 9/32" bit for 1/4" shafts. These oversize holes make it easier to remove or replace the bits. Drill all the way through each insert.
4 Clean up any tearout from the drilling. Trim the inserts to fit on the shelves. I left a 1/8" gap on each end for aesthetics.
Assemble the Caddy
5 Cut the handle to size and use a 1/4" roundover bit to ease all four edges. Stop the cut 3" from each end. Install the handle with glue and screws.
6 Cut the base to size and saw the corners. Rout a decorative profile along the top edge. Center the carcase on the base and attach it with glue and screws.
7 Glue and camp the inserts onto the base and shelves. Apply a finish, and load it up!