Plywood Office Suite

Build a modern workspace with just a single sheet of plywood.

Build a modern workplace with just one sheet of plywood.

Creating your own space seems to be a rite of passage for most first-time homebuyers. Albeit, its often easy to become disillusioned, overzealous and even unrealistic about the amount of work it takes to transform your entire space. Coming from someone who is constantly trying to decipher a barrage of concepts and new project ideas, finding a starting point is always the most difficult facet.

After occupying my new home for the better part of 6 months I figured it was finally time to tackle one of my many planned projects. For me, when starting a project, it is imperative to do some pre-planning to help avoid your space from becoming one of those abandoned projects that is indefinitely incomplete.

They are the project(s)/room(s) in homes that become closets for the unwanted and just another space to ultimately avoid.

After much deliberation, deciding on the room I am declaring as my office seemed like an obvious candidate. The room needed to be a space I could spend extended periods of time in, and ultimately one that could be used as a creativity incubator (but also a place to just sit and be). The room is modest, approximately 160 square feet and equipped with two windows. Considering the size of the space (or lack thereof), it’s important to address not only the challenge of what to place within it, but where/how you place it. This left me with conclusion that the first sensible pieces of furniture an office needs are a proper work surface with an ample amount of storage. Let’s get started.

Cutting Your Pieces

Start by cutting all your plywood pieces to size. All that is required for this project is one 4' x8 ' sheet of Baltic birch plywood. I like to start by cutting my largest lengths/widths first. This approach allows your sheet of plywood to become more manageable in size at a much quicker rate. If you do not have access to a table saw, using a circular saw with a straight edge and a few supports will suffice.

When laying out your cut list, it’s important to consider the sequence in which you cut your individual pieces. For example; the shelf lengths are equal to the length of the desk so it’s wise to crosscut your sheet to the 42" measurement, then proceed to cut the individual pieces down to their respected widths. This methodology and system of cutting ensures the overall accuracy of your pieces while simultaneously cutting down on the amount of times you need to adjust your fence.

Once the tops are cut, I move onto the desk sides, dividers and shelf brackets. With the remaining material leftover from the 42" cut for the desk/shelf tops, I cut the ledger/mounting boards for both shelfs as well as desk. There is an optional drawer that can be constructed from the leftover 3/4" material, however, I used scrap 1/2" plywood that was laying around to maximize drawer space. Now that your pieces are cut, it’s time to move on to the joinery.

Simple Joinery

The joinery used for this project is as simple as counterboring holes, and then proceeding to use screws followed by 3/8" wooden plugs. I know this is a far-cry from the perfect marriage of two exceptionally cut joints. However, the objective of this project should be reflected in both the accessibility of its construction as well as its design. There is no finite equation for the layout of the screws just so long as they are spaced evenly enough to ensure sufficient lateral tension.

For the desk, I found center on the width of the board, and then proceeded to measure 1" in from either side. This gave me three points of contact for every perpendicular intersection on the desk.

When it came to the layout of the screws on the shelf, I followed my previous method by measuring 1"

in from the sides. The only difference here is that the measurement began where the contact point of the bracket met the top. This is a result of the bracket being shorter in width than the shelf top. Since the shelves are much shallower than the desktop, two screw locations were exchanged for the three. Now that all your contact points are laid out and drilled, it’s time to switch our attention to the ledger boards. These were installed last in the construction using pocket screws. By substituting pocket screws, this allowed for maximum surface contact without the need for the screws having to be concealed.

All in the Details

Now that all our pieces are cut and have been laid out and drilled for all our joinery, it’s time to give the plywood a personality. Even though Baltic birch plywood is lauded for its many refining qualities, it often times still requires a degree of manipulation to set it above the rest. Inspired by Waterfall furniture of the 1930s and 40s, distinctive rounded drops were added to all the edges of horizontal surfaces. This feature not only drastically softens the edge, but also allows the surfaces to act as an organic ‘extension’ of which they are mounted.

1 With your parts cut to size, focus on the details to turn a series of boxes into something more refined. I settled on rounded corners as a defining feature. Measure in 11/2" from each side to find the center of your arc. 2 Use a compass set to 11/2" to lay out the curve. Use the 11/2" center point as the center. 3 Cut close to the curve with a jig saw, make sure to stay in the waste side of the line. 4 Finally, refine the edge with a sanding block.

9 With all the prep work done, it's time for assembly. The desk and shelves are just screwed together (no glue). Assemble the understructure of the desk first. 10 Attach the top to the desk. 11 With the shelves, attach the tops to the supports. 12 Then, attach the ledger boards to the desk and shelf assemblies.