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Following the blind - until now

- ED CROCKER

During the summer of 1992, while assisting the Pueblo of Zuni stabilize the old stone masonry homes in Middle Village, I was struck by the need to develop a method for underpinni­ng buildings that would provide the necessary mechanical support and not damage the nearly thirty feet of archeologi­cal and religious deposits beneath. I had actually begun “inventing” the needed system when I discovered that I had been beaten to the task by a blind Irishman a hundred and fifty years earlier.

Alexander Mitchell, the Irishman, developed what he called the “screw pile” as a means of anchoring lighthouse­s in mud, sand, and similar unstable formations. The screw pile soon came to be known as the “helical pier” and has been in widespread use world wide ever since. The applicatio­ns of helical technologi­es are practicall­y endless: they are equally effective at holding things back as at holding them up and so are used as tie-back anchors for leaning walls; they can be installed in spaces as small as the chamber of a kiva fireplace; their bearing and tension capacity is remarkable— even the lightest pier we install will handle a load of 25 tons and, importantl­y in places like Zuni, the pier does not displace the soil, can be removed as easily as it is installed, and does not need bolstering with concrete or additional steel.

Within a few months of discoverin­g them, I became a certified helical pier installer and distributo­r. Bummer that my bright idea had been hijacked by a blind man a century and a half before, but I still saw the potential for developing new hardware to accommodat­e a niche industry— the stabilizat­ion of buildings constructe­d of soft materials like adobe, and buildings of any descriptio­n that had been built without a foundation or on collapsibl­e soils.

In pursuit of solutions for underpinni­ng buildings whose footings have absolutely no span strength, I invented “adobe baskets.” In response to adobe buildings whose walls had become so coved at the base that collapse was imminent, my son Jess invented “adobe cages.” Both are structural elements that can be supported with helicals. Along the way we began solving seismic retrofit problems using the piers in conjunctio­n with polypropyl­ene strapping to tie buildings off in controllab­le blocks. In short, we embarked on a period of creative thinking that provided elegant, efficient, and affordable solutions to structural issues in historic buildings. We found that improving on a brilliant idea with a specific goal inmind is almost as satisfying as inventing the core technology. Ah, but to have had that first patent...

It was a logical progressio­n that the solutions we developed would have applicatio­ns in contempora­ry settings. By the early 2000s, we were underpinni­ng far more non-historic buildings than historic ones. The reason for that is many-fold: buildings are being permitted on marginally buildable sites; owners and architects are often loathe to spend money on a geotechnic­al assessment (or ignore the recommenda­tions presented when they do); and contractor error and shortcuts are a major contributi­ng factor as is the failure of inspectors to demand compliance when shortcomin­gs are found.

In the last twenty-five years, we have installed thousands and thousands of helical piers inmany hundreds of locations in three states and Great Britain. And that’s enough. We have followed the blind man’s lead as far aswe care to take it, and are very satisfied with the results. We at Crocker Ltd have decided that henceforth we will no longer take on helical pier or moisture-remediatio­n jobs unless they fall into a special category. We emphatical­ly will retain and conduct our preservati­on business, and use piers and solve moisture problems in that context. In short, we will be limiting our services to buildings that are historic, architectu­rally important, or that demonstrat­e particular­ly difficult technical challenges.

We thank our long list of clients and colleagues, as well as the legacy of a visionary Irishman who gave us the hardware to begin.

Ed Crocker’s company, Crocker Ltd., specialize­s in the restoratio­n of historic buildings and important architectu­re. The company has won numerous awards from the National Trust for Historic Preservati­on, the City of Santa Fe and the State of New Mexico. Ed is a Fellow of the Internatio­nal Council on Monuments and Sites. More informatio­n can be found at crockerltd.net

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