The Mercury News Weekend

FACEBOOK INVADES ALIEN TERRITORY

In a sign of broader ambitions, social network opens hardware lab to develop VR headsets, drones and smart devices to connect users

- By Brandon Bailey

MENLO PARK — Facebook built its fortune on the internet, that nonphysica­l space where people share updates and digital videos with friends. But deep inside its Silicon Valley headquarte­rs, engineers have stocked a new lab with computeriz­ed lathes, industrial mills and tools for making physical goods.

It’s not a factory for massproduc­ing smartphone­s or other consumer products. Rather, it’s where engineers will be working on some of the hightech gadgetry needed for the company’s long-term plans to connect people through smart devices, virtual-reality headsets and high-flying drones that deliver internet signals via laser to remote parts of the world.

And like Google’s celebrated X lab, where the internet search giant pursues “moonshot” projects such as self-driving cars, Facebook’s new research facility demonstrat­es that in Silicon Valley, leading tech companies are rarely content to keep doing the same thing.

“When you think about connecting the world, you have to build different types of hardware to help people connect,” said Jay Parikh, Facebook’s head of engineerin­g and infrastruc­ture.

To get virtual reality right, he added, Facebook needs to refine hardware such as lenses and processors.

The lab will be a space for

“When you think about connecting theworld, youhave to build different types of hardware to help people connect.” — JayParikh, head of engineerin­g and infrastruc­ture, Facebook

engineers to design energyeffi­cient servers for Facebook data centers, test new laser mounts and drone propellers and perfect a prototype 360-degree video camera that Facebook unveiled at a conference in April.

The lab has been dubbed Area 404, an inside joke that plays off the “error 404” message internet users see when they try to visit a web page that can’t be found. Facebook says its engineers had long talked about wanting such a workspace, but it couldn’t be found because it didn’t exist until now.

The company won’t say how much it spent on the lab, but it took months to build the facility, which is about a third the size of a football field, inside a refitted office building on its main campus.

The lab has long workbenche­s for electrical engineers to spread out their gear and a room full of the lathes and milling machines, each the size of a small truck. It also has a water-powered cutting machine that can slice sheet metal several inches thick, an electron microscope and a CT scanner to examine how materials react to heat, electrical surges or other stress.

Facebook became a Silicon Valley powerhouse and Wall Street darling because its vast online network is a mecca for digital advertiser­s. The company sold more than $6 billion worth of ads in the April-June quarter, reaping more than $2 billion in profit.

That offers plenty of leeway to invest in new ventures. Facebook says it spent $4.8 billion on research and developmen­t in 2015, nearly doubling its budget from the previous year.

Two years ago, the company spent $2 billion to buy Oculus VR, a startup that makes high-end gear for virtual reality. Facebook CEO Mark Zuckerberg has predicted that virtual real- ity will be a leading platform for communicat­ion, entertainm­ent, education and business in the future. In recent speeches, he outlined a 10-year vision for Facebook that includes services based on virtual reality, artificial intelligen­ce and internet access for the world’s most under-developed regions.

The Oculus operation has its own lab in Seattle, while Facebook’s drone team is based in Somerset, England. They aren’t relocating, but Parikh said engineers from both groups will also use the new facility.

Zuckerberg has hinted at other aspiration­s, too. This spring, he announced the formation of a mysterious research-and-developmen­t group known as “Building 8.” It’s led by prominent engineer Regina Dugan, a former director of the Pentagon’s Defense Advanced Research Projects Agency, or DARPA, the agency that created the internet in the late 1960s.

Before joining Facebook, Dugan ran a Google team that specialize­d in “rapid in- novation” of new tech gadgets. Her projects included a location-tracking smartphone camera for creating 3-D virtual worlds, a technology that Lenovo will include in the Phab2 Pro out this month .

Dugan’s group will use the Area 404 lab, but Facebook wouldn’t talk about specific projects she will undertake.

Analysts say it’s too early to know if these ideas are “vanity projects” or if they will boost Facebook’s bottom line. But rivals including Google, Amazon and Microsoft have similar ambitions, some involving drones, tablets or other hardware. Facebook says it spent $4.8 billion on research and developmen­t in 2015, nearly doubling its budget from the previous year.

“When you’re big enough, you need to think bigger picture and longer term,” said Bob O’Donnell, chief analyst at Technalysi­s Research.

Facebook could wait for others to develop new gadgets, he said, but the com- pany can learn by designing hardware on its own and seeing how its software works with it. He said Facebook could even license its hardware ideas for others to manufactur­e.

Aside from Oculus, most of Facebook’s hardware isn’t aimed at the consumer market. Several years ago, the tech industry was abuzz with rumors that Zuckerberg wanted to build a Facebook smartphone. That never happened, although Facebook created special software for an HTC phone that didn’t sell well.

Instead, Facebook has led an industry effort to develop more energy-efficient computer centers by sharing server designs with other companies. Similarly, Facebook says it developed the 360-degree video camera to show other inventors what’s possible in new camera designs. Those designs could, in turn, produce more video content for the social network to share.

Facebook executives say their solar-powered drones are also meant as prototypes, in the hope that telecommun­ications companies will use their designs. While Zuckerberg says internet access can spur economic developmen­t in poor nations, Facebook also stands to benefit if more people get online.

Facebook has led an industry effort to developmor­e energy-efficient computer centers by sharing server designs with other companies.

 ?? ERIC RISBERG/ASSOCIATED PRESS PHOTOS ?? Jay Parikh, vice president of engineerin­g at Facebook, talks about Area 404, the social network’s hardware lab, during a tour Wednesday of the company’s headquarte­rs in Menlo Park. At right is a wind tunnel.
ERIC RISBERG/ASSOCIATED PRESS PHOTOS Jay Parikh, vice president of engineerin­g at Facebook, talks about Area 404, the social network’s hardware lab, during a tour Wednesday of the company’s headquarte­rs in Menlo Park. At right is a wind tunnel.
 ??  ?? Above: A Facebook employee works on a piece of hardware design this week inside Area 404 at the company’s Menlo Park headquarte­rs.
Above: A Facebook employee works on a piece of hardware design this week inside Area 404 at the company’s Menlo Park headquarte­rs.
 ??  ?? Right: A globe is made inside a five-axis vertical milling machine in Facebook’s hardware lab, where engineers work on gadgetry to link people through smart devices.
Right: A globe is made inside a five-axis vertical milling machine in Facebook’s hardware lab, where engineers work on gadgetry to link people through smart devices.
 ?? ERIC RISBERG/ASSOCIATED PRESS PHOTOS ?? Model maker Spencer Burns looks over a globe under constructi­on this week inside a five-axis vertical milling machine in Facebook’s Area 404, the social network’s hardware R&D lab, at its headquarte­rs in Menlo Park.
ERIC RISBERG/ASSOCIATED PRESS PHOTOS Model maker Spencer Burns looks over a globe under constructi­on this week inside a five-axis vertical milling machine in Facebook’s Area 404, the social network’s hardware R&D lab, at its headquarte­rs in Menlo Park.
 ??  ?? Burns leads a tour of Area 404, where engineers are designing energy-efficient data servers, testing laser mounts and drone propellers and a 360-degree video camera.
Burns leads a tour of Area 404, where engineers are designing energy-efficient data servers, testing laser mounts and drone propellers and a 360-degree video camera.

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