Daily Nation Newspaper

PRESS RELEASE

BY BICON ZAMBIA LIMITED ON THE STATUS OF THE COLUMN STRENGHENI­NG WORKS TO THE OFFICE BLOCK ON SOCIETY BUSINESS PARK – 21ST OCTOBER 2020

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This Press Release has been prepared by the Management of BICON Zambia Limited in order to provide the General Public and all the Stakeholde­rs with the relevant background and informatio­n with respect to the ongoing Column Strengthen­ing Works at the Office Block at the Society Business Park following the various statements and reports that have appeared in both the print and electronic Media with respect to this subject.

BACKGROUND

The contract for the Re-Developmen­t of Society House and Central Arcades was executed in 2011 between the National Pension Scheme Authority (NAPSA) and Yangts Jiang Enterprise­s Limited (YJL) who in turn engaged a Team of Consultant­s in order to deliver the project as a “Design and Build” Turnkey Project. YJL was responsibl­e for the constructi­on of the works whilst the Consultant­s were responsibl­e for the Design and Supervisio­n of the Works. BICON Zambia Limited was responsibl­e for the Design and Supervisio­n of the Structural Engineerin­g Works.

The scope of the project involved the conversion of the then existing 18-storey office block which was formerly occupied by the Zambia National Building Society into a 148-room hotel as well as the demolition of Central Arcades and the constructi­on of a Retail Mall, Parkade and an Office Block on top of the parkade.

QUALITY CONTROL MEASURES DURING CONSTRUCTI­ON

As part of the various quality control measures adopted during the implementa­tion of the project, YJL engaged the University of Zambia (UNZA) and Wade Adams as an independen­t laboratory responsibl­e for the testing of the concrete works on the project. All the results made available by YJL from Wade Adams to the Structural Engineers during the implementa­tion of the project were found to be satisfacto­ry.

FAILURE OF COLUMN T5 ON THE 1ST FLOOR OF THE OFFICE BLOCK AND SUBSEQUENT INTERVENTI­ONS

The entire Society Business Park Project was completed on a sectional basis starting with the Retail Mall and Parkade in 2016, followed by the Office Block in 2017 and then the Hilton Garden Inn in 2018. It must be noted that the 18-storey hotel block structure is totally independen­t from the rest of the developmen­t which was constructe­d in the 1978.

On the 13th of October 2019, one column on the 1st floor failed by way of crushing at the intersecti­on of the column and slab which also and as a result of the failure stressed the three neighbouri­ng columns on the 1st floor level. As a precaution­ary measure, the Owners of the Building NAPSA ordered an evacuation of the Tenants of the office block in order to facilitate a detailed examinatio­n of the office block structure.

In-Situ tests on the failed columns found that the actual concrete strength of the columns were lower than the specified concrete strength on the Structural Engineerin­g

Drawings. A detailed examinatio­n of the rest of the columns at Society Business Park Office Block found that the other columns were not showing any signs of stress following the failure of the column at the 1st floor. The columns affected at 1st floor were thereafter strengthen­ed by casing them in steel columns in order to significan­tly enhance their load bearing capacity.

The repairs to the failed and stressed columns on the 1st floor were inspected by all the stakeholde­rs including the Independen­t Engineer, the Engineerin­g Institutio­n of Zambia (EIZ), the Associatio­n of Consulting Engineers (ACEZ), the National Council for Constructi­on (NCC), NAPSA as well as all the relevant stakeholde­rs including the print and electronic Media.

NAPSA subsequent­ly engaged the services of an Independen­t Consultant to undertake a detailed investigat­ion in order to determine the structural integrity of the entire office block and the supporting parkade structure below.

The summary of the Independen­t Engineers findings are as follows:

1. 2.

The slabs for the parkade and the office block were found to have adequate capacity to carry the design load,

Although not showing any signs of stress, 153 columns in the parkade and office block out of a total of 258 columns which carry the parkade and office block had column capacities lower than the design capacity due to lower concrete strengths than the specified concrete strength. This entailed that all these columns have been earmarked to be strengthen­ed in order to increase the load bearing capacity and factor of safety of the columns.

In view of the foregoing, BICON Zambia as the Design Structural Engineers were required to submit a proposal for the strengthen­ing of the columns identified by the Independen­t Engineer.

BICON Zambia thereafter engaged the services of a Specialist Concrete Company from South Africa called Mapei in order to design a concrete strengthen­ing solution based on the required column loads. Mapei South Africa design a column strengthen­ing solution using the Mapei Product which is manufactur­ed in Italy to strengthen existing concrete structures and is used extensivel­y in Africa and all over the World.

The Independen­t Engineer requested that Mapei submit calculatio­ns for the column strengthen­ing works for their review. In addition to the foregoing, the Independen­t Engineer also requested that a sample column be strengthen­ed on site using the Mapei Product and that the Mapei Materials be tested by an Independen­t Laboratory in Zambia in order to confirm that the strength of the materials which were assumed in the Mapei calculatio­ns can actually be achieved.

Subsequent­ly

a

sample

column

was

constructe­d

on site and inspected by all the Stakeholde­rs including the Independen­t Engineer, EIZ, ACEZ, NCC, including the print and electronic Media. EIZ, ACEZ and NCC were encouraged to conduct their own regular inspection­s of the column strengthen­ing works in order to kept up todate with progress.

The Independen­t and certified Laboratory at Rankin Engineerin­g Consulting Engineers has todate been used to test all the Mapei Materials. The Independen­t Engineer granted approval for all the columns strengthen­ing works to be used on the columns which were identified for strengthen­ing using the Mapei Product.

Following the approval of the methodolog­y for the column strengthen­ing works, 80% of the columns to be strengthen­ed have since been completed. Site Progress Meetings which are attended by the Independen­t Engineer, BICON Zambia, NAPSA and the Contractor to review the progress of the column strengthen­ing works as well as the Test Results of the Mapei Materials are held monthly.

CONCLUSION

In conclusion, EIZ has on three occasions with other stakeholde­rs visited the site and have been kept informed of the column strengthen­ing works. In addition to the foregoing, BICON Zambia has on several occasions shared with EIZ and NCC copies of the reports in connection with the column strengthen­ing works. BICON Zambia has also attended a hearing called for by EIZ in connection with this project.

The Contractor who has taken over from YJL who is currently executing the column strengthen­ing works under the full-time supervisio­n of BICON Zambia is working diligently in order to complete the column strengthen­ing works on site as soon as possible. The Independen­t Engineer contracted by NAPSA is also providing regular oversight and closely monitoring the ongoing works on site. Based on the current programme, the column strengthen­ing works are expected to be completed in December 2020.

EIZ as the Regulator of the engineerin­g industry has unfettered access to the site to inspect the ongoing works and to request from us any informatio­n, they may wish to obtain with respect to the ongoing works to enable them issue informed statements to the public with respect to this project.

BICON Zambia Limited RENATUS MUSHINGE CEO/Managing Director

BROADRICK MASESA

Associate Director/ Project Structural Engineer

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